Industry: E-Commerce, Warehousing
Material Handled: Plastic Trays, Pallets, Bags, Boxes, Cartons, Trolleys
Product Category: Lifts, Roller Conveyor, Gravity Spirals
Activity to be Mechanized/Automated:
- Order fulfilment for 350 shops at a time.
- Online orders picked into QR code trays, packed into store-wise boxes.
- Daily order dispatch: inbound, storage, picking, packing, and material handling.
- Automation to reduce errors, increase throughput, and streamline operations.
Efficiently transforming warehouse operations, this automation system streamlines inbound, picking, packing, and dispatch processes with advanced conveyors, QR code sorting, and multi-floor material handling for seamless order fulfilment.
Challenges vs Solutions
| Challenges | Solutions |
|---|---|
|
Simultaneous Picking for 350 Shops and Sorting of up to 48 Trays per Store |
QR Code Scanners with PLC Control Panel for accurate sorting and centralized decision-making. |
|
Tray Movement Between Floors for Sorting and Packing |
Electro-Hydraulic Lifts and Gravity Spirals for seamless vertical movement. |
|
Efficient Inbound, Replenishment, and Overall Material Handling |
Powered Roller Conveyors and Inclined Belt Conveyors for ergonomic and efficient material movement. |
|
Installation During Night Operations Amid COVID Lockdowns |
Nighttime installation with modular equipment for minimal disruption. |
Results / Benefits:
-
Cost Effective: Achieves ROI within 1 year through optimized operations.
-
ncreased Efficiency: Streamlined material movement improves accuracy and reduces manual intervention.
-
Energy Saving: IE4+ motors and efficient transmission systems ensure low power consumption.
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Low Capital Investment: Uses modular, proven technologies for cost efficiency.
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24x7x365 Running Capacity: Maintenance-friendly design ensures minimal downtime.
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High Productivity: Integrated automation boosts throughput and reliability.