Industry: E-Commerce, Warehousing

Material Handled: Boxes, Trays, Baskets, Pallets, Bags

Product Category: Lifts, Spirals, Belt

Activity to be Mechanized/Automated:

• Conveying materials into and out of the racking system for inbound, replenishment, picking, and storing.
• Streamlining internal material movement within racks and storage systems to handle high throughput reliably.
• Reducing manual handling and ensuring efficient material flow across the warehouse.

The Racking System Conveying solution, featuring spirals, lifts, and inclined conveyors, streamlines material movement in warehouses and e-commerce facilities. It efficiently handles inbound, storage, picking, and internal transfers for diverse materials, ensuring high throughput, reliability, and energy efficiency while optimizing space and reducing downtime.

Challenges vs Solutions

Challenges	Solutions
Limited Space: Narrow aisles make it challenging to accommodate material handling equipment.	Compact Gravity Roller Spirals & Inclined Conveyors: Space-saving conveyors designed to fit within constrained layouts.
High Throughput & Reliability Needs: Voluminous material handling demands robust, low-maintenance equipment.	Power Roller Conveyors & Modular Belts: Reliable systems with traffic control to manage large volumes efficiently.
Lack of Maintenance Personnel: Intermittent operations lead to fatigue and equipment reliability concerns.	Maintenance-Friendly Systems: Durable equipment requiring minimal downtime, ensuring 24x7 operations.
Dynamic Material Sizes & Destinations: Materials vary in size, weight, and flowrates with unpredictable destinations.	Sorters & Reversible Belt Conveyors: Flexible equipment with multi-floor capability and sorting systems for varied material flows.

Results / Benefits:

• Cost Effective: Delivers ROI within a year with the lowest cost of ownership.

• Increased Efficiency: Streamlined material movement for inbound and picked trays reduces errors, saves time, and improves productivity.

• Energy Saving: Equipped with IE4+ motors and efficient transmission systems for optimized energy use.

• Low Capital Investment: Uses proven technology and components for cost-efficient implementation.

• 24x7x365 Running Capacity: Maintenance-friendly design ensures uninterrupted operations with minimal downtime.

• High Productivity: Advanced technology enhances reliability, capacity utilization, and throughput.