Industry: Soap, FMCG
Material Handled: Pouches, wrapped soaps, packets, units, bundles, cartons, bags, pallets
Product Category: Belt Conveyors
Activity to be Mechanized/Automated:
- Convey soaps and detergent pouches from primary packing to secondary packing, and then to the tertiary packing area.
- Package products in transit and capture information on the package, while palletizing the production packages for storage
Optimizing the packing process, this automated system streamlines the handling of soaps and FMCG products, from primary packing to palletizing, with ergonomic designs, accurate data capture, and minimal downtime, ensuring seamless productivity.
Challenges vs Solutions
| Challenges | Solutions |
|---|---|
|
Different package types (primary and secondary) require customized handling. |
Modular Belt Conveyors (120mm to 800mm wide straight and curved designs to suit layout). |
|
Efficient packing with operator safety, ergonomics, productivity, and accurate data capture. |
Packing Tilting Units, Turntable Packing Stations, Ball Tables, and Carton Sealing Equipment for ergonomic handling and sealing. |
|
Variability in operator speed and skill, requiring adaptable equipment. |
Curved Slat Conveyors, Diverters, Merging Equipment, and Inclined Cleated Pouch Belt Conveyors to accommodate layout complexity. |
|
Managing various stages of packaging while maintaining speed and accuracy. |
Multi-Tier or Single Packing Belt Conveyors, Power Roller Conveyors, and Power Radius Roller Conveyors for flexible, efficient packaging processes. |
Results / Benefits:
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Cost Effective:Achieves lowest cost of ownership within a minimum 1-year ROI period.
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Increased Efficiency: Reduced multiple handling, minimized errors, and improved process flow.
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Energy Saving: IE 4+ motors with energy-efficient and torque-optimized transmission systems.
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Low Capital Investment: Low-cost solutions with proven, reliable technologies.
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24x7x365 Running Capacity: Maintenance-friendly systems ensure minimal downtime and continuous operation.
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High Productivity: Modern technology increases operational reliability, capacity utilization, and overall productivity.