Industry: Soap and Detergent
Material Handled: Belt, Screw, Chain Conveyors
Product Category: Detergent Powders, Granules
Activity to be Mechanized/Automated::
- Conveying detergent powder between various production processes.
- Enhancing factory productivity with flexible, capacity-oriented material handling systems.
This state-of-the-art material handling solution ensures seamless, contamination-free conveying of detergent powders and granules across production processes, enhancing efficiency, productivity, and operational reliability.
Challenges vs Solutions
| Challenges | Solutions |
|---|---|
|
Highly dusty detergent powders requiring controlled contamination. |
All-Around Sealed Belt Conveyors: Special belts with sealing and scrapping for dust-proof operation. |
|
Essential cleaning and sealing of equipment throughout the process. |
U-Trough Sealed Screw Conveyors: Sealed design for inclined and horizontal conveying, suitable for mixing processes. |
|
Ergonomic challenges due to layout placement of conveyors. |
Steep Incline Bucket Chain Conveyors: Continuous bucket design for steep inclines, effective in conveying granules. |
|
Ensuring uninterrupted performance of the equipment. |
Proven robust designs with reliable technology and maintenance-friendly systems. |
Results / Benefits:
-
Cost Effective: Lowest cost of ownership with ROI achievable in a minimum of 1 year.
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Increased Efficiency: Enclosed conveyors reduce in-transit losses and contamination, improving process effectiveness.
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Energy Saving: Utilizes IE 4+ motors with energy-efficient, torque-optimized systems.
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Low Capital Investment: Uses proven technologies and components, minimizing upfront costs.
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24x7x365 Running Capacity: Maintenance-friendly designs ensure minimal downtime.
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High Productivity:Reliable and robust technology increases operational reliability and capacity utilization.