Industry: Craftsman, CBE
Material Handled: Aluminium Crushed Scrap, Small Aluminium Pieces, Aluminium Ingots
Product Category:
- Store and discharge aluminium scrap from crushing area to hoppers and into the smelter furnace.
- Convey crushed aluminium scrap from segregation machines via a steep incline to hoppers at 10m height.
- Ensure even distribution across 6 hoppers with differential positioning and motor control.
Streamlining aluminium scrap handling, this automated system ensures efficient storage, precise distribution, and seamless integration from crushing to smelting, optimizing productivity while reducing manual intervention and energy costs.
Challenges vs Solutions
| Challenges | Solutions |
|---|---|
Varied Scrap Sizes and Densities |
Steep Inclined Continuous Slat Pusher Chain Conveyor with minimum gaps for effective steep incline conveying. |
|
Effective Storage and Controlled Retrieva |
Over Hopper Horizontal Feed Belt Conveyor with cut-resistant belts. |
|
Tight Space Constraints for Equipment Placement |
6-Position Swivel Rotary Belt Conveyor with electro-pneumatic position control for precise distribution. |
|
Automation with Minimal Manual Intervention |
Control Panel for seamless automated control of the system. |
Results / Benefits:
-
Cost Effective: Achieves ROI within 2 years through optimized operations.
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ncreased Efficiency: Intermediate storage system reduces handling efforts and in-transit losses.
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Energy Saving: IE3+ motors ensure efficient energy and torque usage.
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Low Capital Investment: Proven technologies make it highly cost-effective to implement.
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24x7x365 Running Capacity: Maintenance-friendly systems ensure minimal unplanned downtime.
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High Productivity: Reliable systems enhance throughput and operational capacity.