Industry: Food and Agriculture
Material Handled: Seeds, Grains, Pulses, Spices, Agricultural Products
Product Category: Belt Conveyor
Activity to be Mechanized/Automated:
- Trucks filled with Bagged Corn Kernels arrive from the Farms.
- The contents of the bags need to be fed into existing conveyors.
- Operation must be able to handle up to 20 tons per hour per truck.
Explore the power of automation in streamlining truck-to-conveyor systems for agricultural products. With a focus on safety, efficiency, and energy savings, this semi-auto unloading solution enhances productivity while minimizing manual effort.
Challenges vs Solutions
| Challenges | Solutions |
|---|---|
|
Manual Labor & Operator Safety: High effort and safety risks. |
Telescopic boom belt conveyor and hydraulic arm for safe, effortless bag handling. |
|
Explosion & Dust Hazards: ATEX compliance needed. |
High-CFM flame-proof dust collection system with ATEX-certified components. |
|
Continuous Operation: 24x7x365 without downtime. |
Reliable, maintenance-friendly systems for uninterrupted operation. |
|
Bag Variability: Handling different bag weights (30kg–100kg). |
Carousel basket system with auto-indexing for smooth, flexible unloading. |
Results / Benefits:
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Cost Effective: Maximize ROI within the first year.
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Increased Efficiency: Save on manual labour and enhance operational output.
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Energy Saving: Hydraulic-driven for eco-friendly performance.
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Low Capital Investment: Affordable yet robust equipment.
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24x7x365 Running Capacity: Minimal downtime with maintenance-friendly design.
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High Productivity: Increased reliability and capacity utilization.